Inside Zihan Fireplace’s Dual Overheat Protection System

 

Because real safety starts from inside the machine.

In electric heating, true safety doesn’t come from luck — it comes from design.

At Zihan Fireplace, every unit is built with a Dual Overheat Protection System, ensuring that even in extreme misuse conditions, the fireplace automatically shuts down before any danger occurs.

This system combines two independent layers of defense — a temperature-sensitive metal sensor and a thermal fuse — working together to deliver peace of mind for both homeowners and professional partners.


1. The First Guard: Precision Temperature Sensor

At the heart of the system lies a small but powerful bimetal sensor.

This component is made from two metal layers with different thermal expansion rates.

When the fireplace operates normally, the sensor remains flat — keeping the circuit connected.

But once the internal temperature exceeds the safe limit (around 130°F / 54°C), one side of the metal expands faster than the other, causing it to bend and trigger a disconnection.

This immediate reaction cuts off power before heat can accumulate, preventing damage to internal components and eliminating any risk of overheating.

Internal structure showing dual overheat protection components.

2. The Second Guard: Thermal Fuse Backup

In the rare case that the sensor fails or becomes blocked by debris, a thermal fuse stands as the final safeguard.

This fuse is designed to melt and disconnect power permanently once the temperature exceeds its rated threshold — a last line of defense to ensure total protection.

Unlike the resettable sensor, the fuse does not recover automatically; it requires replacement by a technician, guaranteeing the issue is inspected before the fireplace is reactivated.

Together, the two layers form a fail-safe chain, making overheat-related fire risk virtually impossible.

Dual-layer safety process for electric fireplace overheating protection.

3. Tested for Real-World Conditions

To validate our design, Zihan Fireplace regularly conducts blocked vent and misuse simulations, replicating the most extreme conditions.

In these tests:

✔️ The temperature sensor detects heat rise instantly

✔️ Auto cutoff occurs around 130°F (approx. 54°C)

✔️ The backup fuse activates only if the first layer fails

This ensures redundant protection, verified through vibration, aging, and overload testing — all performed before shipment.

👇 Watch the Safety Test Video on YouTube


4. Why It Matters for B2B Partners

For distributors, retailers, and builders, the Dual Overheat Protection System represents more than just safety — it’s risk control and brand reliability.

A well-engineered safety circuit protects not only the user, but also your reputation as a trusted supplier.

With this system, every Zihan Fireplace product offers certified safety performance aligned with CE, CSA, and other global standards.


Conclusion: Safety You Can See, Protection You Can Trust

When it comes to electric heating, visible fire is easy — invisible protection is what sets great brands apart.

At Zihan Fireplace, every product is engineered for stability and peace of mind.

Because true innovation doesn’t just create warmth — it ensures it’s always safe.

Explore Safety-Engineered Fireplaces

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